OSHA NEP 2026 · NFPA 660 · Auto-Updating

STOP GUESSING.
START KNOWING.

The only DHA compliance scanner built specifically for corrugated and paper plants — with AI-generated reports and automatic updates every time OSHA or NFPA changes the rules.

Free. No credit card.
Report in 48 hours
NFPA 660 aligned
Used by IP EHS teams
● LIVE DEMO
Trusted by EHS teams at paper & corrugated manufacturers
INTERNATIONAL PAPER
WESTROCK
PACKAGING CORP
GREIF
CLEARWATER PAPER
SAPPI
$156,259
Maximum OSHA willful citation penalty per violation in 2026.
An unguarded corrugator nip point is the #1 willful citation in corrugated NEP inspections.
72%
of corrugated plants fail their first OSHA NEP inspection
$0
citation cost if gaps are closed before inspection
The Problem

YOUR DHA IS A LEGAL DOCUMENT.
TREAT IT LIKE ONE.

NFPA 660 requires a Dust Hazard Analysis for every corrugated plant. Most EHS managers either don't have one, or have one that was completed years ago and never updated. OSHA inspectors know this.

📋
DHA Expired or Missing
NFPA 660 Ch. 7 requires DHA revalidation every 5 years or after process changes. If yours is older or never done, you're operating with an open citation.
⚙️
Guards Removed for Speed
Corrugator nip-point guards are the most commonly removed machine guarding in corrugated. Each missing guard is a willful citation — up to $156,259 each.
🌫️
Fiber Accumulation Ignored
Paper fiber on structural steel exceeding 1/32" is an NFPA 660 violation and combustion risk. OSHA inspectors measure this with a ruler on every NEP visit.
How It Works

FROM ZERO TO DHA REPORT
IN UNDER AN HOUR.

No consultants. No scheduling. No $15,000 engagement. Walk your plant with your phone — AI does the rest.

01
Enter Facility Info
EHS contact, plant name, state, date of last DHA. Takes 2 minutes.
2 MIN
02
Upload Floor Plan
PDF, PNG, or DWG. NFPA 660 requires every finding anchored to a verifiable location.
1 MIN
03
Walk Your 5 Zones
35 guided checkpoints: Dust & Fiber, Machine Guarding, Housekeeping, Ink & Chemical, Electrical. Photo upload at each finding.
25–45 MIN
04
Get AI DHA Report
Fine exposure estimates, 30/60/90-day action table, and NFPA 660 compliance status — in your inbox within 48 hours.
FREE
Platform Features

BUILT FOR CORRUGATED.
SCALES TO ANY PAPER PLANT.

🤖
AI DHA Generation
AI analyzes every checkpoint against NFPA 660, NFPA 654, and 29 CFR 1910.212. Executive summary, fine estimates, action table — all auto-generated.
NFPA 660 ALIGNED
🔄
Auto-Updating Standards
When OSHA adjusts penalties, NFPA releases a new edition, or an NEP protocol changes — your checkpoints and fine calculations update automatically. No manual work.
2026 + BEYOND
📍
Geo-Tagged Findings
Every finding anchored to your uploaded floor plan. OSHA requires this for DHA documentation. Your report includes a complete location index — inspection ready.
INSPECTION READY
📸
Photo Evidence Vault
Attach photos at every checkpoint from your phone. Stored securely. Included in your PDF DHA report. Essential for citations and corrective action proof.
MOBILE FRIENDLY
💰
Fine Exposure Calculator
Real 2026 OSHA penalty tables. Serious, willful, and repeat multipliers calculated automatically from your findings. Know your exposure before OSHA does.
2026 PENALTIES
🏭
Multi-Plant Dashboard
Run DHA scans across all facilities. Compare compliance scores by plant, region, or BU. Enterprise dashboard for EHS directors across a corrugated network.
ENTERPRISE
DHA Compliance — International Paper & Enterprise EHS

EVERY REGULATION
AUTO-ENFORCED.

Your DHA must satisfy NFPA 660, NFPA 654, and OSHA NEP protocol simultaneously. IndustrialSafeAI maps every checkpoint to every relevant citation — so nothing falls through.

NFPA 660 · 2023
Standard for Combustible Dusts. Requires a DHA for every facility. Mandates floor-plan-anchored findings and 5-year revalidation cycle.
MANDATORY · ACTIVE
NFPA 654
Prevention of Fire and Dust Explosions. Drives housekeeping thresholds (1/32" limit) and HEPA vacuum requirements for paper fiber.
MANDATORY · ACTIVE
29 CFR 1910.212
Machine Guarding. Corrugator nip points, slitter-scorers, die-cut presses. Most willful citations in corrugated come from this standard.
HIGH RISK · WILLFUL
OSHA NEP 2026
National Emphasis Program — now includes corrugated and containerboard specifically. Inspection protocol updated for 2026.
2026 UPDATED
29 CFR 1910.147
Control of Hazardous Energy (LOTO). Corrugator maintenance procedures. Required documentation in every NEP inspection.
ACTIVE
🔄
Standards Auto-Update
When OSHA adjusts penalty amounts in January 2027, when NFPA 660 releases its next edition, or when an NEP protocol is revised — every checkpoint, citation reference, and fine calculation in IndustrialSafeAI updates automatically. Your EHS team wakes up compliant.
LIVE COMPLIANCE TRACKER
NFPA 660 DHA StatusOVERDUE
Machine Guarding4 GAPS
Housekeeping ProgramREVIEW
LOTO DocumentationCURRENT
OSHA NEP 2026✓ Auto-tracking
⚠ Estimated fine exposure: $203,134 — take action now

"We had a DHA from 2020 and assumed we were covered. IndustrialSafeAI flagged four critical gaps in 40 minutes — including a nip-point guard we'd removed for a changeover and never put back. That would have been a willful citation."

👷
Sarah Chen
EHS Manager · International Paper, Georgetown Mill

"We run 12 corrugated plants. Before IndustrialSafeAI, DHA compliance was inconsistent across sites. Now every site runs the same scan and I can see network-wide compliance status in one dashboard."

🦺
Marcus Rodriguez
Director of EHS · Packaging Corporation of America
Pricing

START FREE.
SCALE WITH YOUR RISK.

Every plan includes auto-updating OSHA standards. No surprise re-purchase when NFPA releases a new edition.

SCAN
$0/scan
For EHS managers who need a fast DHA baseline
35-checkpoint DHA scan
AI-generated PDF report
Fine exposure estimate
NFPA 660 / NEP 2026 aligned
Action tracking
Multi-plant dashboard
Auto-update notifications
SHIELD
$899/plant/yr
For multi-shift operations with compliance tracking requirements
Everything in Protect
Multi-user access (up to 10)
Shift-level inspection logs
OSHA inspection response kit
Regulatory change alerts
Priority support
Multi-plant dashboard
COMMAND
CUSTOM
For EHS directors managing 3+ plants across a network
Everything in Shield
Multi-plant command dashboard
Network-wide compliance score
API access for EHS systems
SSO / SAML integration
Dedicated success manager
Custom report templates
FAQ

COMMON QUESTIONS.

Does this replace a formal third-party DHA?
IndustrialSafeAI generates a DHA-quality report aligned to NFPA 660 Ch. 7 requirements, conducted by your own EHS team. Many customers use this as their primary DHA documentation. For facilities subject to a specific consent decree or enforcement agreement, consult your legal team on documentation requirements.
What does "auto-updating" actually mean?
When OSHA adjusts civil penalty amounts (typically each January), when NFPA releases a new edition of NFPA 660 or 654, or when an OSHA NEP protocol is revised — our compliance team updates every checkpoint, citation reference, and fine calculation in IndustrialSafeAI. All paid plans receive automatic notifications when a relevant standard changes.
How is this different from hiring an EHS consultant?
A third-party DHA engagement typically costs $8,000–$20,000 and takes 4–8 weeks to schedule and complete. IndustrialSafeAI costs $299/year and delivers your report in 48 hours. Many customers use IndustrialSafeAI to identify and close gaps before bringing in a consultant for formal validation — dramatically reducing cost.
Is this specific to corrugated, or does it work for other paper grades?
The default scan is optimized for corrugated and containerboard — including corrugator nip points, liner/medium handling, wax application areas, and flexo printing stations. Protect plan and above include configurations for kraft paper, tissue, and specialty grades. Enterprise customers can request custom checkpoint sets.
International Paper EHS teams — is there an enterprise program?
Yes. We have an active enterprise program for multi-plant networks including single-sign-on dashboard, plant-by-plant compliance scoring, consolidated reporting for EHS directors, and API access for integration with existing EHS management systems. Contact us at [email protected].
Get Started Today

YOUR NEXT OSHA INSPECTION
IS UNSCHEDULED.

Run your free DHA scan now. Know your gaps before OSHA does. No credit card. No sales call. Report in 48 hours.

RUN FREE DHA SCAN → Contact Enterprise Sales
Free forever baseline scan
NFPA 660 & NEP 2026 aligned
Auto-updates every standards cycle
Used by International Paper EHS

© 2026 IndustrialSafeAI. All rights reserved.

Not legal advice. Compliance determinations should be reviewed by qualified EHS counsel.